Full Automatic Digital Display Vickers Hardness Tester

HYHVS-5ZL/10ZL/30ZL/50ZLT2.1 automatic digital display Vickers hardness tester
HYHVS-5ZL/10ZL/30ZL/50ZLT3.1 full automatic digital display Vickers hardness tester

Features of XYZ 3-Axis Automatic Vickers Hardness Tester

The XYZ 3-axis automatic Vickers hardness tester is a high-end material testing equipment integrating high-precision machinery, intelligent control and optical imaging. Its core feature lies in realizing the fully unmanned and high-precision whole process from positioning, focusing, testing to data processing through full-automatic XYZ 3-axis linkage, which greatly improves the testing efficiency and data reliability under complex working conditions.
I. Core Technical Features
1. High-Precision 3-Axis Motion System
Precise Positioning: All XYZ axes are driven by high-precision servo/stepping motors and guided by linear guide rails, with a displacement resolution of up to 0.1μm and a repeat positioning accuracy of ≤2μm, ensuring zero error in test point positioning.
Flexible Stroke: The conventional XY stroke ranges from 50mm×50mm and can be customized and expanded to adapt to samples of different sizes; the Z-axis stroke is 210mm, meeting the testing requirements of high workpieces.
2. Full-Process Automatic Testing
One-Click Fully Automatic Operation: Support multiple testing modes such as fixed point, directional, edge scanning and gradient hardness. After inputting parameters, it automatically completes XYZ positioning, auto-focusing, automatic turret switching, automatic loading / dwell / unloading, automatic indentation measurement and data calculation, with no manual intervention required throughout the process.
Intelligent Path Planning: Presettable multi-point test sequences, supporting complex paths such as zigzag, linear and circular shapes, and automatically completing tests in sequence, suitable for the detection of large-area and multi-test-point samples.
Automatic Edge Recognition: Equipped with the automatic sample edge scanning function, it accurately locates the to-be-measured area, avoids invalid testing and improves the detection efficiency of irregularly shaped samples.
3. High-Precision Loading and Measurement System
HD Optical Imaging: Equipped with a high-magnification optical system (100×-400×) and HD camera, it automatically collects indentation images. The software automatically identifies the indentation diagonal with a measurement accuracy of 0.025μm, avoiding manual measurement errors.
Multi-Scale Compatibility: Support multiple hardness scales such as Vickers (HV) and Knoop (HK), and can automatically convert to Rockwell (HR), Brinell (HB) and tensile strength, meeting the testing requirements of different materials.
4. Intelligent Software and Data Management
Powerful Data Processing: Automatically store ≥100 sets of test data, support data statistics, GO / NG tolerance judgment, curve drawing (force curve, hardness gradient curve), and export reports in Excel, PDF and other formats.
Remote and Expansion Functions: Support remote control and networked data transmission, and the optional INSPECT microscopic analysis module meets the integrated requirements of material microstructure analysis and hardness testing.

Introduction to the functions of the HYHV300T2.1/T3.1 micro/Vickers hardness image automatic measurement system

Main functions: (slightly different for different versions of software)

• System linkage: The system achieves system and hardness tester linkage through the RS232 interface, and the software controls the hardness meter in real time, adjusts brightness, controls the turret, shifts the lens, shifts load and reads directly;
• Pressure linkage: After the hardness tester pressure is converted, the system senses the pressure change and adjusts it in a timely manner;
• Turret linkage: The software controls the hardness tester to switch between objectives and indenter;
• Loading linkage: The software controls the hardness tester to load, without the need for manual control of the hardness tester;
• Measurement linkage: The software controls the turret of the hardness tester, loads, and directly measures the hardness value;
• Platform linkage: professional automatic platform and control, completely controlled by the system;
• Platform dragging: on the active image, drag the mouse to control the displacement of the platform in all directions;
• Focus linkage: T3.1 fully automatic system configuration, computer controlled hardness tester screw rod automatic lifting and automatic focusing, no manual lifting required, no needing to observe focusing, saving the operator time and effort, reducing human error, and improving accuracy;